Failure Analysis Engineer

Also called: Forensic Materials Engineer

Investigates why things broke, from cracked airplane parts to exploding phone batteries.

A day in the life

A broken part arrives in an evidence bag. You photograph it, examine the fracture surface under a microscope, and piece together what went wrong, sometimes for court cases.

Pay over a career

Starting
$65k
Typical
$100k
High
$150k

Approximate: anchored on Bureau of Labor Statistics data for a broader job group.

Training

Bachelor's degree (4-year), about 4 years after high school. Bachelor's in materials or mechanical engineering.

Ways in: 4-year college, Graduate school. Training cost: $15k – $60k.

Majors to look at: Materials Science & Engineering, Mechanical Engineering.

Outlook

Growing faster than average (about 6% over 10 years). Growth is for materials engineers overall.

Will it last? Our AI estimate

Low risk for 10 years. AI helps read fracture images, but investigating broken parts and testifying stay human detective work.

Start now, in high school

Classes: AP Physics, AP Chemistry, Photography.

Official data: O*NET occupation 17-2131.

More Materials Science careers

Career Universe is an early version. Pay, training and AI-risk figures are estimates to start your own research, not verified facts. The research was written with AI research assistants, checked by validation scripts and spot-checked by hand. Check anything important with schools, employers and official sources. How the numbers work.