Thermal Spray Technician

Also called: Plasma Spray Operator, Coatings Technician

Sprays molten metal or ceramic onto jet engine parts, pumps and turbines to protect them from heat and wear.

A day in the life

You load a turbine blade into a booth and program a robot to sweep a plasma torch hotter than the sun's surface across it, spraying melted ceramic powder. Afterward you cut a sample to check coating thickness under a microscope. Aerospace parts need perfect records.

Pay over a career

Starting
$42k
Typical
$56k
High
$78k

Estimated.

Approximate: anchored on Bureau of Labor Statistics data for a broader job group.

Training

Certificate, about 1 year after high school. High school plus on-the-job or vendor training; aerospace shops add certifications.

Ways in: On-the-job training, Certification. Training cost: Get paid while you train.

Majors to look at: Manufacturing Technology, Welding Technology.

Outlook

Growing about average. Growing with aerospace and power generation work.

Will it last? Our AI estimate

Medium risk for 10 years. Robots already do most spraying; techs program, mask and inspect, so roles shift rather than vanish.

Could start right away

Age 18+. One way to start: Apply at coating shops serving aerospace and pumps or through a staffing agency; new hires are trained on the job

Start now, in high school

Classes: Chemistry, Physics, Shop class.

Official data: O*NET occupation 51-4199.

More Metalworking, Welding & Fabrication careers

Career Universe is an early version. Pay, training and AI-risk figures are estimates to start your own research, not verified facts. The research was written with AI research assistants, checked by validation scripts and spot-checked by hand. Check anything important with schools, employers and official sources. How the numbers work.