Failure Analysis Engineer

Also called: Fractography Engineer, Materials Failure Investigator

Investigates why parts broke, from a cracked airplane bolt to an exploding phone battery.

A day in the life

A broken bike crank arrives in an evidence bag. You photograph it, look at the fracture surface under an electron microscope and spot 'beach marks' showing a fatigue crack grew slowly for months. Your report decides who's responsible.

Pay over a career

Starting
$70k
Typical
$100k
High
$145k

Approximate: anchored on Bureau of Labor Statistics data for a broader job group.

Training

Bachelor's degree (4-year), about 4 years after high school. Bachelor's in materials or mechanical engineering; master's common.

Ways in: 4-year college, Graduate school. Training cost: $15k – $60k.

Majors to look at: Materials Science & Engineering, Mechanical Engineering.

Outlook

Growing faster than average (about 6% over 10 years).

Will it last? Our AI estimate

Low risk for 10 years. AI helps match fracture patterns and sort data; detective work with microscopes and real broken parts stays human.

Start now, in high school

Classes: AP Chemistry, AP Physics, Shop class, Statistics.

Official data: O*NET occupation 17-2131.

More Materials Engineering careers

Career Universe is an early version. Pay, training and AI-risk figures are estimates to start your own research, not verified facts. The research was written with AI research assistants, checked by validation scripts and spot-checked by hand. Check anything important with schools, employers and official sources. How the numbers work.