Aircraft Stress Engineer

Also called: Structural Analysis Engineer, Stress Analyst

Calculates the forces on every beam, rivet, and panel of an aircraft to make sure nothing bends or breaks.

A day in the life

You open a computer model of a fuselage section and load it with the worst gust the plane might ever see. You check the results, find a bracket that is too weak, and send a fix to the designer. Then you sign off pages of calculations that the FAA will someday read.

Pay over a career

Starting
$82k
Typical
$122k
High
$180k

Approximate: anchored on Bureau of Labor Statistics data for a broader job group.

Training

Bachelor's degree (4-year), about 4 years after high school. Bachelor's in aerospace, mechanical, or civil engineering.

Ways in: 4-year college, Graduate school. Training cost: $15k – $60k.

Majors to look at: Aerospace Engineering, Mechanical Engineering, Civil Engineering.

Outlook

Growing faster than average (about 6% over 10 years). Part of BLS aerospace engineers category.

Will it last? Our AI estimate

Medium risk for 10 years. FEA automation and AI checks speed up routine stress reports, so fewer junior analysts; sign-off on flight safety stays human.

Start now, in high school

Classes: AP Physics, AP Calculus, CAD class, Statistics.

Official data: O*NET occupation 17-2011.

More Aircraft Design & Engineering careers

Career Universe is an early version. Pay, training and AI-risk figures are estimates to start your own research, not verified facts. The research was written with AI research assistants, checked by validation scripts and spot-checked by hand. Check anything important with schools, employers and official sources. How the numbers work.